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Honeywell Sensotec Frequently Asked Questions

What is zero balance for a pressure transducer?


Zero Balance is the pressure sensor output when no pressure and proper supply voltage are applied. Zero balance is expressed as a percentage of full scale. For Gage pressure sensors, zero balance is measured at atmospheric pressure (0 PSIG). For absolute pressure sensors, it is measured at full vacuum (0 PSIA). Ideally, the output would be exactly zero, but it is not due to several factors.

The electrical and mechanical components of transducers have inherent stresses and offsets during the assembly process. These offset the zero balance.

Zero offset present during manufacture
Zero offset present during manufacture

During manufacture resistance is added to the bridge network to ensure satisfactory zero balance for new transducers.

Zero balance resistor added to bridge network
Zero balance resistor added to bridge network

Operating environment and transducer history can change the zero balance. Factors include temperature, transducer age, and transducer overload.

If users notice a change in their zero balance, they may want to adjust their balance using either external instrumentation or local zero adjustments. Annual testing and certification can ensure precise output throughout the life of the transducer.

zero and span adjustment
Pressure transducer with zero and span adjustment pots behind protective screws

Sensotec Note:
Sensotec adjusts it pressure sensors to have a zero balance for most sensors of less than 1% and less than 0.5% for the TJE. Many amplified sensors have zero and span adjustment potentiometers on the sensor itself so that customers can carry out adjustment over the lifetime of the sensors.




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