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Something
for Everyone...and more. For more
than 35 years, Honeywell Sensotec has provided force measurement
solutions with a comprehensive line of load cells and load
cell accessories.
Our customers have had their choice of standard-stocked,
cataloged, and customized load cells in a multitude of configurations--miniature,
subminiature, low profile, rod-end, single-point, tension,
compression, and many more. In addition to the rugged welded
stainless steel construction, many of these load cells have
internal signal conditioning for high output and intrinsic
safety. Ultra-high accuracy, immunity to off-axis loading,
over-load stops, metric and English threads, submersible connectors,
and cables are some of the popular features available.
Order one customized load cell, a large
volume of products from stock, or anything in between. And
we'd love for you to order something not on the menu--that’s
our real specialty! |
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See us at SAE! |
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March 8-11 - Detroit, Michigan
Visit Honeywell Sensotec
at booth #2406 |
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| Get
the Advantage! |
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The Advantage Club offers:
• Manuals
• Software downloads
• CAD drawings
• Calibration certificates
• Troubleshooting
• FAQ's
• and much more |
| Registration
is easy and free.
Sign
up today to get all of these benefits! |
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Reserve your copy of the new 25th Edition full line catalog! |
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| The 2004 Honeywell Sensotec full line catalog
is fresh off the presses. This 220-page publication features
our entire line of pressure, load, acceleration, displacement
and torque sensors. This edition includes the new VM110 Vibration
Meter and the Model BDR pressure sensor. Please
order
online or call 1-800-867-3892 to get your copy. |
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| Model
31a Miniature Load Cell |
| Available in ranges from 5 to
1,000 pounds, the Model 31a tension/compression load cell features
an internal amplifier that provides high-level 0-5 VDC or 4-20
mA output. |
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| These rugged, welded stainless
steel units deliver nonlinearity / hysteresis up to 0.15% F.S.,
overload tolerance of 50% over capacity, and high resistance
to off-axis and side-loading forces. Deflection ranges from
0.0005 to 0.0020 inches. Operating temperature range is from
0 to 185 degrees Fahrenheit, compensated from 60 to 160 degrees
Fahrenheit. |
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| The Model 31a is suited for in-line
cable tension measurement, press monitoring, and parts testing
and can be adapted for underwater use. Choose tension, compression,
or tension / compression calibration. More>>
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Customer Feedback! |
Honeywell puts doing
a superb job for customers at the heart of what it means
to be in business: when customers speak, we have to listen.
That's why voice of the customer is so important in our strategic
thinking here at Honeywell Sensotec. So if you have any issues,
good or bad, that you wish to share with us please feel free
to go to our online
customer feedback form and let us have the details. You
can be assured we will address these issues in a timely, systematic
and comprehensive manner. |
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| Miniature
and Subminiature Load Cells |
| In capacities from 50 grams to 10,000 pounds,
our miniature and subminiature load cells come in both tension
and compression models with accuracies to 0.1%. |
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At sizes down to 0.13 inch high by 0.5
inch diameter, they can be incorporated into existing machines
or any space-restricted area.
Rugged all-welded construction ensures reliable
operation in demanding applications. Standard operating temperature
range is -65 to 250 degrees Fahrenheit. Temperature compensation
options are available. Standard mV/V or amplified high-level
outputs are available. More>> |
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Don't Forget Off-Axis Loading! |
| What do you think about
when you're choosing a load cell? Type (compression or tension/compression),
physical size and shape, load range, and price are obvious
concerns. But what about immunity to extraneous loadings?
Choose a load cell with limited carrying capacity for off-axis
(side) loadings and you may end up with a load cell that fails
or has a diminished life. Or you may have a high error rate
because the load cell is not designed to reject extraneous
loads in the sensor output.
Take a look at the following figure for dramatic
evidence of what side loading can do to your load cell. As
you can see, the column style cell is the most susceptible
and the dual stabilized diaphragm, the least. With the same
side load, the single diaphragm cell will have about 10 times
more error than the stabilized one.
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GAUGED COLUMN
SIDE LOADING IMMUNITY
1 |
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GAUGED COLUMN WITH
STABILIZING DIAPHRAGM
SIDE LOADING IMMUNITY
10 |
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GAUGED DIAPHRAGM
SIDE LOADING IMMUNITY
20 |
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GAUGED DIAPHRAGM WITH
SINGLE STABILIZING DIAPHRAGM
SIDE LOADING IMMUNITY
50 |
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GAUGED DIAPHRAGM WITH
DUAL STABILIZING DIAPHRAGMS
SIDE LOADING IMMUNITY
100 |
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Sensitivity to side loads can be reduced
by increasing the cell diameter (twice the diameter is twice
as strong). But increasing diameter may not be in an option
in space-limited application.
Honeywell Sensotec offers solutions to the
side-loading problem. We build off-axis carrying capacity
into our huge line of rugged, robust standard, miniature,
and subminiature load cells. Our load cells filter out extraneous
loading "noise" to make sure that you get the most
accurate possible measurements. You'll find highly stable,
reliable sensors with ranges from 50 grams to 3 million pounds,
accuracies from 0.05% to 0.5% F.S., and temperature tolerance
from -60 to 320 degree Fahrenheit.
And here's our promise: If you can't find
a load cell with the combination of type, size, shape, price,
and off-axis carrying capacity your application demands, we'll
build you one.
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| Loads
Cell Mounting Considerations |
| A load cell will only perform
to its specification if it is mounted correctly. Many times
the load cell is blamed for poor measurement performance when
in fact the mounting arrangement is the source of the inaccuracy.
If the load cell is to perform optimally, the strain gauged
element must be uniformly stressed when under load. In order
for this to happen the following conditions must be met:
Flat
surface
The mounting surface for the load cell should be flat, preferably
a ground surface. This ensures that the load cell is strained
evenly and that high spots do not induce an uneven loading
on the load cell and create uneven stress levels.
Hard,
rigid surface
The mounting surface on which the load cell rests should be
hard and rigid to ensure that the surface does not distort,
bend or twist under load. The loading stresses on the surface
can be very severe, particularly when miniature load cells
are being used. Loads of 40,000 pounds per square inch are
not uncommon. A surface that is hard and rigid it will not
distort, ensuring that the load is transferred to the load
cell evenly.
Level surface
The surface should be level so that all the load is applied
parallel to the main axis of the load cell. This ensures no
cosine error is induced and also ensures that side loading
does not create problems for the load cell, which will only
have some degree of immunity.
Loading applied parallel to the main
axis
It is important that the load cell only sees loads that are
parallel to the main axis. Tension load cells can use rod
end bearings to ensure that the load is always applied parallel
to the main axis. Load buttons fulfill a similar function
in compression load cells. |
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Amplified
Load Cells |
| Internal amplification for
high-level voltage or current output reduces the effects of
signal noise and usually eliminates the need for signal conditioning
on your data acquisition system. Sensotec offers several sensors
with internal amplification for voltage or current output.
Our amplified load cells provide high-level +/-5 VDC, +/-10
VDC or 4-20 mA output. All are rugged, stainless steel units
that resist side load, bending, and torque and can be adapted
for use in hazardous areas. Operating temperature range is
from 0 to 185 degrees Fahrenheit. All except the Model 41a
offer optional internal buffered shunt calibration circuit
to simplify setup.
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Available in ranges from 0-5 to 0-50,000
pounds, the low-profile, bonded foil strain gauge Model
41a precision tension/compression load cell features deflection
of 0.003 inch F.S. Nonlinearity is +/-0.1%, hysteresis
+/-0.08%, and repeatability +/-0.03. More>> |
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The Model 43a compression-only load
cell comes in ranges from 5 to 500,000 pounds. Nonlinearity
is +/-0.1% F.S. More>> |
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The pancake-style, fatigue-rated
tension and compression Model 47a delivers accuracy
(static error band) from +/-0.02% to +/-0.05% F.S. and
a life cycle of approximately 1 billion fully reversed
cycles. Ranges are from 0-200 to 0-100,000 pounds. More>> |
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Available in ranges up to 20,000 pounds,
the Model 75a tension and compression load cell has a
life cycle rating of approximately 109 fully reversed
cycles. More>>
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Rod-End
Load Cells: RG and RMa |
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Welded integral stabilizing diaphragms make
the RG
family of rod-end, in-line compression/tension load cells
ideal for aircraft, automotive, and industrial structural
testing where side- or off-axis loading cannot be controlled,
as well as monitoring of cable tension and actuator forces
and parts retrieval from deep-well or offshore platforms.
The rugged, all-welded stainless steel units come in ranges
from 2,000 to 50,000 pounds and are configurable with integral
male, female, or male and female, in both English and metric
sizes.
The rugged, all-welded stainless steel Model
RMa high-output in-line tension load cell provides combined
linearity and hysteresis of +/-0.2% F.S. plus internally amplified
+/-5 VDC, +/-10 VDC or 4-20 mA output. Mounting in-line to
the load axis with integral male, female, or male and female
threads, the RMa comes in ranges from 2,000 to 50,000 pounds;
operating temperature range is from 0 to 185 degrees Fahrenheit.
An optional internal buffered shunt calibration circuit simplifies
setup. The unit can be adapted for hazardous duty.
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2080 Arlingate Lane, Columbus, OH
43228, USA
Copyright 2004 Honeywell International Inc.
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